Don't Build This HV Feedthrough
Posted: Tue Dec 06, 2016 11:06 am
As I was ramping up the power to my fusor the other day, my Spellman supply tripped and I heard some arcing at around 21kV. I couldn't find the source of the problem until I looked behind the lead vest I had draped over the chamber. The custom HV feedthrough I made arced through the insulator, and when the voltage arced, it created a purple glow in the alumina tube. I opened it up and found that several little holes had been blown through the insulator. Doing some quick calculations reveals that the breakdown voltage of alumina this thick is only between 14-20kV, and before the plasma establishes and lowers the resistance of the chamber, the full voltage is imposed across the insulator.
I'll be building a larger version of this feedthrough with a 3/4" alumina tube to 4-bore 0.188" tube for grid wires. In other words, the insulator system will be nearly identical to Andrew Seltzman's. I calculated a breakdown voltage of about 90kV, so it will be more than enough.
I'm posting this a a warning and reminder to those looking to build some version of this feedthrough (or any custom feedthrough, for that matter). Some have expressed in the past that they wanted to replicate my design, and don't want others to make this same mistake.
Holes blown in the insulator
-Liam David
I'll be building a larger version of this feedthrough with a 3/4" alumina tube to 4-bore 0.188" tube for grid wires. In other words, the insulator system will be nearly identical to Andrew Seltzman's. I calculated a breakdown voltage of about 90kV, so it will be more than enough.
I'm posting this a a warning and reminder to those looking to build some version of this feedthrough (or any custom feedthrough, for that matter). Some have expressed in the past that they wanted to replicate my design, and don't want others to make this same mistake.
Holes blown in the insulator
-Liam David